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    日常维护

    一、KZJ500全自动数控棒材锯切线


    1,设备所用带座轴承每月需要打黄油(锂基脂)一次
    2,链条每周加油一次(齿轮油或机油,涂抹即可)
    3,进料线体电机、出料线体电机,齿轮箱内需要加220#齿轮油进行润滑。新设备运行一个月后,需要更换齿轮油。以后每三个月进行检查,并视油质进行更换和填加。
    4,空压机每运转36小时检查一次润滑油位,并视情况酌情加油。
    5,空压机每运行500-800小时,应更换压缩机油(使用的油为68#空压机油)。
    6, 液压油需一年更换一次。
    7,每班例行维护
       *每班检查锯条磨损情况,特别要注意检查输出线体油缸连接处,保证设备始终处于良的工作状态。
    *检查气压、液压是否正常。

    二、SKZ康振智能8字筋机器人

    1.检查各轴承游隙的变化,必要时进行调整或更换。
    2.切断机构轴承座每月加一次3#锂基润滑
    3.进料支架内链轮采用机油润滑,每个月给链轮传动机构加一次机油。机油型号:冬季低于5℃加SAE20级别机油,其余季节高于5℃加SAE30级别机油。机油位置可用探针测量的办法和观察法,淹没最低一个链轮齿。
    4.每三个月检查一次减速机齿轮油的油位和油质正常油位为油窗三分之二处,若不足则需要补充;若发现齿轮油变质,则需要立刻更换。新机器使用一个月后须对减速机润滑油彻底换新油。减速机使用220号机械齿轮油。
    5.空压机每运行500-800小时,应更换压缩机润滑油。

    三、SKZ康振智能棒材弯曲中心

    1、机器安装时须水平放置,用水平尺测量调平。地面需要混凝土硬化
    2、 电路地线务必良好接地,必须对电控柜进行防雨措施,电控柜顶部铺厚塑料膜或胶皮
    3、脚踏开关要放至合适位置,避免钢筋脱落砸坏和误操作
    4、正确使用触摸屏,不得用硬物敲击、刮、划触摸屏
    5、不同规格钢筋需调换相应的弯曲柱。不得跨规格使用,造成长度尺寸及角度不准确
    6、新机器使用一个月后须对减速机润滑油彻底换新油减速机使用220号机械齿轮油。每三个月检查一次减速机齿轮油的油位和油质。正常油位为油窗三分之二处;若发现齿轮油变质,则需要立刻更换
    7、空压机每运行500-800小时,应更换压缩机润滑油

    四、SKZ康振智能钢筋弯箍机

    1、检查各轴承游隙的变化,必要时进行调整或更换
    2、切断机构轴承座每月加一次3#锂基润滑
    3、进料支架内链轮采用机油润滑,每个月给链轮传动机构加一次机油。机油型号:冬季低于5℃加SAE20级别机油,其余季节高于5℃加SAE30级别机油。机油位置可用探针测量的办法和观察法,淹没最低一个链轮齿
    4、每三个月检查一次减速机齿轮油的油位和油质(图26)。正常油位为油窗三分之二处,若不足则需要补充;若发现齿轮油变质,则需要立刻更换。新机器使用一个月后须对减速机润滑油彻底换新油。减速机使用220号机械齿轮油
    5、空压机每运行500-800小时,应更换压缩机润滑油

    五、SKZ康振智能钢筋剪切机器人

    1、机头切刀处油孔每班加一次机油;剪切机头手压泵每班开机前压油五至六次(填加普通机油)
    2、设备所用带座轴承每月需要打黄油(锂基脂)一次
    3、链条每周加油一次(齿轮油或机油,涂抹即可)
    4、横向进料架电机、进料线体电机、出料线体电机、小车定位驱动电机均为减速电机,齿轮箱内需要加220#齿轮油进行润滑。新设备运行一个月后,需要更换齿轮油。以后每三个月进行检查,并视油质进行更换和填加
    5、空压机每运转36小时检查一次润滑油位,并视情况酌情加油
    6、空压机每运行500-800小时,应更换压缩机油(使用的油为68#空压机油)

    六、SKZ康振智能钢筋笼滚焊机

    1、设备运行过程中,要注意检查马达是否有过热现象
    2、设备运行过程中,严禁对电气部分进行遮盖,要保持散热顺畅
    3、机器正常运行 1个月后,要对断路器、马达接线端子、电箱内接线端子,在电源切断的情况下进行重新紧固
    4、1~2个月要对减速机、液压站油量进行定期检查,如有不足,要进行添加,如有漏油现象要进行及时修理
    5、每星期对所有润滑油嘴打黄油一次
    6、机器正常运行 1~2个月后,要对所有的螺栓、螺帽进行重新紧固
    7、每周要定期用油漆毛刷或微风吹风机清除电气柜中的灰尘,保持气柜内清洁,否则可能会引起短路烧坏设备的事故发生

    七、KZS40智能钢筋套丝机器人

    1、套丝机减速机每月跟换一次润滑油(齿轮油或机油)
    2、打磨机导轨处没每班涂抹一次润滑油(齿轮油或机油)
    3、墩粗机上夹模处每班涂抹一次润滑油(齿轮油或机油)
    4、推送夹爪导轨处每班涂抹一次润滑油(齿轮油或机油)
    5、链条每周加油一次(齿轮油或机油,涂抹即可)
    6、链条移动电机减速机处没月跟换一次润滑油(齿轮油或机油)
    7、空压机每运转36小时检查一次润滑油位,并视情况酌情加油
    8、空压机每运行500-800小时,应更换压缩机油(使用的油为68#空压机油)


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